Key Responsibilities:
1. Production Management:
Oversee and manage the entire production process for machined components, ensuring all production targets, timelines, and quality standards are met.
Monitor and coordinate daily production schedules, ensuring optimal machine utilization and minimizing downtime.
...
Implement and supervise production processes, methods, and standards to ensure efficient and cost-effective machining of engineering components, especially castings.
2. CNC Machining Expertise:
Provide hands-on leadership in CNC machining operations, leveraging extensive technical knowledge to address challenges and optimize performance.
Ensure the smooth operation of CNC machines, and troubleshoot issues related to machine calibration, tooling, and software.
Ensure the machining of engineering components adheres to specifications, tolerances, and quality standards set by the company and customers.
3. Team Leadership and Manpower Management:
Lead and supervise a large workforce, including operators, technicians, and support staff, ensuring high levels of productivity and motivation.
Manage workforce planning, scheduling, and allocation to ensure optimum resource utilization across all shifts.
Train, develop, and mentor staff on best practices, safety protocols, machine operation, and quality standards.
Foster a culture of teamwork, continuous improvement, and adherence to safety standards within the production team.
4. Quality and Process Control:
Ensure that all production processes meet stringent quality standards for machined components, particularly castings, through proper inspection, testing, and process control.
Implement and enforce quality control procedures for CNC machining, ensuring that parts meet both internal and external customer specifications.
Collaborate with the quality department to address any non-conformance issues and ensure timely corrective actions are taken.
5. Process Optimization and Continuous Improvement:
Drive continuous improvement initiatives to optimize machining processes, reduce scrap, enhance throughput, and improve product quality.
Identify and implement Lean Manufacturing principles, Six Sigma methodologies, and other efficiency-enhancing techniques to minimize waste and increase productivity.
Analyze production data and key performance indicators (KPIs) to identify areas for process improvement.
6. Systems and Documentation:
Ensure all production activities, including processes, resources, and outputs, are thoroughly documented and compliant with company standards and industry regulations.
Maintain up-to-date records of machine settings, production logs, and work instructions to ensure traceability and accountability.
Ensure all safety, operational, and quality procedures are clearly defined, communicated, and followed within the plant.
7. Maintenance and Equipment Management:
Oversee the maintenance and calibration of CNC machines to ensure optimal performance and prevent unexpected breakdowns.
Work closely with the maintenance team to ensure that equipment is properly maintained, and that machinery downtime is minimized.
Ensure that all machines are in good working condition and available for production as needed.
8. Health, Safety, and Compliance:
Ensure strict adherence to safety standards and regulations within the plant.
Lead efforts to promote a safe working environment, including training employees on safety protocols, conducting regular safety audits, and addressing any safety issues immediately.
Ensure compliance with environmental regulations and company policies regarding waste management, emissions, and overall plant operations.
9. Reporting and Communication:
Provide regular updates to senior management on production performance, including output, quality metrics, efficiency, and challenges.
Prepare reports on operational performance, KPIs, downtime, and resource utilization for management review.
Communicate effectively with other departments (e.g., quality, supply chain, maintenance) to ensure smooth operations and the timely availability of resources.
Required Qualifications and Skills:
Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field. (Master’s degree preferred).
Minimum 8-10 years of experience in plant operations, with at least 5 years in a leadership role managing CNC machining operations, particularly in the production of engineering components and castings.
Hands-on experience and deep understanding of CNC machining processes, tooling, setup, and programming.
Expertise in managing large teams in a manufacturing setting, including staffing, scheduling, and training.
Strong technical knowledge of CNC machines, CAD/CAM systems, and machining techniques.
In-depth understanding of machining castings, engineering components, and related manufacturing processes.
Familiarity with production planning, inventory management, and supply chain coordination.
Proven ability to implement process improvements and drive operational efficiency through Lean, Six Sigma, and other methodologies.
Strong problem-solving, analytical, and decision-making skills.
Excellent communication and interpersonal skills to effectively interact with team members, other departments, and senior management.
Knowledge of quality control standards and practices related to CNC machining and engineering components.
Proficient in using plant management software, ERP systems, and Microsoft Office Suite (Excel, Word, etc.).
experience
25show more Key Responsibilities:
1. Production Management:
Oversee and manage the entire production process for machined components, ensuring all production targets, timelines, and quality standards are met.
Monitor and coordinate daily production schedules, ensuring optimal machine utilization and minimizing downtime.
Implement and supervise production processes, methods, and standards to ensure efficient and cost-effective machining of engineering components, especially castings.
2. CNC Machining Expertise:
Provide hands-on leadership in CNC machining operations, leveraging extensive technical knowledge to address challenges and optimize performance.
Ensure the smooth operation of CNC machines, and troubleshoot issues related to machine calibration, tooling, and software.
Ensure the machining of engineering components adheres to specifications, tolerances, and quality standards set by the company and customers.
3. Team Leadership and Manpower Management:
Lead and supervise a large workforce, including operators, technicians, and support staff, ensuring high levels of productivity and motivation.
...
Manage workforce planning, scheduling, and allocation to ensure optimum resource utilization across all shifts.
Train, develop, and mentor staff on best practices, safety protocols, machine operation, and quality standards.
Foster a culture of teamwork, continuous improvement, and adherence to safety standards within the production team.
4. Quality and Process Control:
Ensure that all production processes meet stringent quality standards for machined components, particularly castings, through proper inspection, testing, and process control.
Implement and enforce quality control procedures for CNC machining, ensuring that parts meet both internal and external customer specifications.
Collaborate with the quality department to address any non-conformance issues and ensure timely corrective actions are taken.
5. Process Optimization and Continuous Improvement:
Drive continuous improvement initiatives to optimize machining processes, reduce scrap, enhance throughput, and improve product quality.
Identify and implement Lean Manufacturing principles, Six Sigma methodologies, and other efficiency-enhancing techniques to minimize waste and increase productivity.
Analyze production data and key performance indicators (KPIs) to identify areas for process improvement.
6. Systems and Documentation:
Ensure all production activities, including processes, resources, and outputs, are thoroughly documented and compliant with company standards and industry regulations.
Maintain up-to-date records of machine settings, production logs, and work instructions to ensure traceability and accountability.
Ensure all safety, operational, and quality procedures are clearly defined, communicated, and followed within the plant.
7. Maintenance and Equipment Management:
Oversee the maintenance and calibration of CNC machines to ensure optimal performance and prevent unexpected breakdowns.
Work closely with the maintenance team to ensure that equipment is properly maintained, and that machinery downtime is minimized.
Ensure that all machines are in good working condition and available for production as needed.
8. Health, Safety, and Compliance:
Ensure strict adherence to safety standards and regulations within the plant.
Lead efforts to promote a safe working environment, including training employees on safety protocols, conducting regular safety audits, and addressing any safety issues immediately.
Ensure compliance with environmental regulations and company policies regarding waste management, emissions, and overall plant operations.
9. Reporting and Communication:
Provide regular updates to senior management on production performance, including output, quality metrics, efficiency, and challenges.
Prepare reports on operational performance, KPIs, downtime, and resource utilization for management review.
Communicate effectively with other departments (e.g., quality, supply chain, maintenance) to ensure smooth operations and the timely availability of resources.
Required Qualifications and Skills:
Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field. (Master’s degree preferred).
Minimum 8-10 years of experience in plant operations, with at least 5 years in a leadership role managing CNC machining operations, particularly in the production of engineering components and castings.
Hands-on experience and deep understanding of CNC machining processes, tooling, setup, and programming.
Expertise in managing large teams in a manufacturing setting, including staffing, scheduling, and training.
Strong technical knowledge of CNC machines, CAD/CAM systems, and machining techniques.
In-depth understanding of machining castings, engineering components, and related manufacturing processes.
Familiarity with production planning, inventory management, and supply chain coordination.
Proven ability to implement process improvements and drive operational efficiency through Lean, Six Sigma, and other methodologies.
Strong problem-solving, analytical, and decision-making skills.
Excellent communication and interpersonal skills to effectively interact with team members, other departments, and senior management.
Knowledge of quality control standards and practices related to CNC machining and engineering components.
Proficient in using plant management software, ERP systems, and Microsoft Office Suite (Excel, Word, etc.).
experience
25show more
