- Hands on Experience in Incoming Inspection, In-Process Inspection, Final Inspection and New product development activities
- Hands on Experience in PPAP activities, PFD, CCP, FMEA and FAI
- Handle independently and performing the NDT methods like UT, DPT, and MPT
- Analysis of quality data at the production cells and improvements in first pass yield
- Customer Complaints and internal Quality issue handling.
- Maintaining all the in-process data and identifying the root cause for any deviation in Component.
- Data collection & analysis of Process rejections at respective cells and Preparing the MIS /KPI’s on Daily & Monthly Basis.
- Measurement System Analysis of Equipment & Instruments and CMM
- Planning & execution of calibration activities & ensuring availability of calibrated instruments online.
- Daily 5 S “audits and Daily Gemba meeting.
- Motivate and coach the team to operational success.
Customer focus
- To be in close interaction with Production Team
- To prepare inspection reports / test certificates to customers on time without any delay.
- Customer complaint monitoring and analysis and to give feedback to concern depart for corrective actions
Relationship
- Production – With Line supervisors and Managers
- Manufacturing/Industrial Engineering
- Development
Measure of performance
- Timely submission of Inspection reports
- RCCM’s for the fall outs during the production run
- Supplier PPM
- Internal PPM at all the respective cells
- External PPM & Customer Complaints
- B.Tech/Diploma in Engineering with Min 15 ~ 20 years’ experience in Quality, specialization in managing medium to high fabrication parts from reputed industries.
- Knowledge in manufacturing processes Like-Welding, Metal stamping, Machining, heat treatment , Painting, Shot blasting, Metalizing etc
- Knowledge of manufacturing process of fabrication and Machining.
- Having Basic knowledge of Metallurgy and Metrology.
- Problem solving skills, planning & delegation, communication and team collaboration.
- Fair knowledge in NDT methods and welding process controls and qualifications
- Experience in QMS and Quality improvements
- Experience in Quality systems Team leadership
- Experience in analytical tools and improvements preferably with six sigma knowledge.
- Experience in Customer audits/ third party audits
- New product development process