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this job offer closes 21 june 2026

job details

this job offer closes 21 june 2026

summary

    posted 22 april 2026

    reference number
    JPC - 118418

    next steps

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    job details
    Key Responsibilities:
    1. Gearbox Design & Development• Lead the conceptual, detailed, and final design of railway gearboxes (axle-hung, nose-
    suspended, fully suspended, final drive, auxiliary gearboxes).• Perform gear train design and optimization (helical, spur, bevel) including:
    o Gear ratios, torque transmission, efficiency
    ...
    o Noise, vibration, and harshness (NVH)
    o Fatigue life and reliability calculations
    • Design gearbox housings, shafts, bearings, seals, lubrication systems, and mounting
    interfaces.
    • Ensure compliance with railway operational duty cycles, shock loads, thermal expansion,
    and environmental conditions. 2. Materials Engineering (Critical Focus)
    • Select appropriate materials for gears, shafts, housings, bearings, and fasteners, based
    on:
    o Fatigue strength
    o Wear resistance
    o Toughness
    o Corrosion resistance
    o Thermal performance
    • Define heat treatment processes, such as:
    o Carburizing, nitriding, induction hardening
    o Quenching and tempering processes for gears and shafts
    • Evaluate and recommend advanced materials and surface treatments, including:
    o Alloy steels (e.g., CrMo, NiCrMo, etc)
    o Cast irons and cast steels
    o Aluminium alloys (where applicable)
    o Coatings (shot peening, DLC, anti-scuffing, corrosion protection, etc)• Collaborate with materials and metallurgical teams on failure analysis and root cause
    investigations.
    3. Manufacturing Processes & DFM/DFA
    • Ensure Design for Manufacturing (DFM) and Design for Assembly (DFA) principles are
    applied throughout development.
    • Define and validate manufacturing routes for gearbox components, including:
    o Forging, casting, machining, grinding
    o Gear cutting (hobbing, shaping, grinding, etc)
    o Heat treatment and distortion control
    • Work closely with suppliers and manufacturing plants to:
    o Review manufacturability risks
    o Optimize cost and lead times
    o Resolve production quality issues
    • Support process validation, pilot builds, and series production ramp-up.
    4. Engineering Analysis & Validation
    • Perform or guide strength, fatigue, and thermal calculations for gearbox systems.
    • Use or review FEA and analytical methods to validate design of gearbox components,
    Gears, Housings, Shafts, Bearings, etc.
    • Define test plans for type testing, endurance testing, and validation per railway standards.
    • Analyse test results and implement design improvements.
    5. Standards, Compliance & Safety
    • Ensure designs comply with applicable international and regional railway standards, such
    as: EN, IEC, ISO; UIC; AAR
    • Apply RAMS (Reliability, Availability, Maintainability, Safety) principles.
    • Ensure gearbox designs meet life-cycle requirements (typically 30–40 years).

    experience

    20
    show more
    Key Responsibilities:
    1. Gearbox Design & Development• Lead the conceptual, detailed, and final design of railway gearboxes (axle-hung, nose-
    suspended, fully suspended, final drive, auxiliary gearboxes).• Perform gear train design and optimization (helical, spur, bevel) including:
    o Gear ratios, torque transmission, efficiency
    o Noise, vibration, and harshness (NVH)
    o Fatigue life and reliability calculations
    • Design gearbox housings, shafts, bearings, seals, lubrication systems, and mounting
    interfaces.
    • Ensure compliance with railway operational duty cycles, shock loads, thermal expansion,
    and environmental conditions. 2. Materials Engineering (Critical Focus)
    • Select appropriate materials for gears, shafts, housings, bearings, and fasteners, based
    on:
    o Fatigue strength
    o Wear resistance
    o Toughness
    o Corrosion resistance
    o Thermal performance
    • Define heat treatment processes, such as:
    o Carburizing, nitriding, induction hardening
    o Quenching and tempering processes for gears and shafts
    • Evaluate and recommend advanced materials and surface treatments, including: ...
    o Alloy steels (e.g., CrMo, NiCrMo, etc)
    o Cast irons and cast steels
    o Aluminium alloys (where applicable)
    o Coatings (shot peening, DLC, anti-scuffing, corrosion protection, etc)• Collaborate with materials and metallurgical teams on failure analysis and root cause
    investigations.
    3. Manufacturing Processes & DFM/DFA
    • Ensure Design for Manufacturing (DFM) and Design for Assembly (DFA) principles are
    applied throughout development.
    • Define and validate manufacturing routes for gearbox components, including:
    o Forging, casting, machining, grinding
    o Gear cutting (hobbing, shaping, grinding, etc)
    o Heat treatment and distortion control
    • Work closely with suppliers and manufacturing plants to:
    o Review manufacturability risks
    o Optimize cost and lead times
    o Resolve production quality issues
    • Support process validation, pilot builds, and series production ramp-up.
    4. Engineering Analysis & Validation
    • Perform or guide strength, fatigue, and thermal calculations for gearbox systems.
    • Use or review FEA and analytical methods to validate design of gearbox components,
    Gears, Housings, Shafts, Bearings, etc.
    • Define test plans for type testing, endurance testing, and validation per railway standards.
    • Analyse test results and implement design improvements.
    5. Standards, Compliance & Safety
    • Ensure designs comply with applicable international and regional railway standards, such
    as: EN, IEC, ISO; UIC; AAR
    • Apply RAMS (Reliability, Availability, Maintainability, Safety) principles.
    • Ensure gearbox designs meet life-cycle requirements (typically 30–40 years).

    experience

    20
    show more

      working at A client of Randstad India

      A client of Randstad India

      all a client of randstad india jobs (1551)

      job location

      Hyderabad, Telangana, India


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