Job Responsibility :

• Machine and Tool Maintenance: Managing tool maintenance and the maintenance of various production machinery and product lines.
• Operational Maintenance: Overseeing production maintenance, preventive maintenance, and handling breakdown scenarios.
• Support: Providing quality maintenance and production support.

• Preventive & Predictive Maintenance: Plan and execute regular maintenance schedules (PM/PdM) to ensure equipment reliability. This includes maintaining history cards, spare parts status records, and machine loading plans to minimize unplanned downtime.
• Breakdown Management: Lead breakdown handling operations, conduct Root Cause Analysis (RCA) for recurring issues, and implement corrective actions to reduce Mean Time to Repair (MTTR) and improve Mean Time Between Failures (MTBF).
• Tooling/Mould Maintenance: Oversee the maintenance, repair, and modification of tools and moulds, including coordination for mould trials, inserts, and performance testing.

2. Production & Technical Support

• Production Support: Work closely with the production team to troubleshoot machine-related issues, optimize cycle times, and support process trials for new products.
• Utility Operations: Manage plant utilities such as compressors, chillers, cooling towers, and power systems to ensure they support uninterrupted production.
• Equipment Installation: Assist in the installation, commissioning, and validation of new machinery, ensuring they meet operational specifications.

3. Compliance, Documentation & Systems

• Quality & Standards: Maintain comprehensive documentation for ISO audits, safety standards (EHS), and other regulatory compliance requirements.
• TPM & 5S: Implement and drive continuous improvement initiatives such as Total Productive Maintenance (TPM) and 5S methodologies to enhance shop-floor discipline and efficiency.
• Reporting: Regularly track and report on Key Performance Indicators (KPIs) such as machine availability, OEE (Overall Equipment Effectiveness), and spare parts inventory levels.

4. Resource & Vendor Management

• Team Leadership: Coordinate daily job responsibilities for technicians and support staff, ensuring manpower is effectively utilized during shifts and breakdowns.
• Vendor Coordination: Manage relationships with OEMs, service providers, and Annual Maintenance Contract (AMC) vendors to ensure quality service and timely procurement of critical spares.
• Cost Optimization: Manage the maintenance budget by optimizing spare parts inventory and identifying cost-effective repair solutions.

experience

12...