<h3>Role Overview</h3><p>We are seeking a high-caliber Senior Production Manager to lead our heavy machinery machine shop. This is a critical leadership role responsible for overseeing high-precision manufacturing processes, including large-scale CNC machining, Horizontal Machining Centers (HVM), and Vertical Machining Centers (VMC).</p><p>The ideal candidate will bring a deep technical understanding of heavy-duty component fabrication and a proven track record of managing large teams in a high-stakes, safety-conscious environment. You will be tasked with optimizing throughput, ensuring uncompromising quality, and driving operational excellence through Lean and Kaizen methodologies.</p><h3>Key Responsibilities</h3><h4>1. Production Leadership & Strategy</h4><ul><li><p>Oversee daily operations of the machine shop, ensuring production targets for HVM, VMC, and large-scale CNC lines are met or exceeded.</p></li><li><p>Develop and execute production schedules that optimize machine utilization and labor efficiency.</p></li><li><p>Lead the transition from raw materials to finished heavy-duty components, managing complex setups and long cycle times typical of heavy machinery.</p></li></ul><h4>2. Technical Oversight</h4><ul><li><p>Provide expert guidance on CNC programming, tooling selection, and machining strategies for large-scale workpieces.</p></li><li><p>Troubleshoot complex technical issues on the shop floor to minimize downtime.</p></li><li><p>Collaborate with Engineering and Maintenance to ensure the reliability and precision of high-value assets.</p></li></ul><h4>3. Operational Excellence</h4><ul><li><p>Implement and sustain Lean Manufacturing principles (5S, SMED, TPM) to reduce waste and improve flow.</p></li><li><p>Monitor Key Performance Indicators (KPIs) including OEE (Overall Equipment Effectiveness), Scrap Rates, and On-Time Delivery (OTD).</p></li><li><p>Drive continuous improvement initiatives to enhance machining tolerances and reduce cycle times.</p></li></ul><h4>4. Safety & Quality Assurance</h4><ul><li><p>Maintain a rigorous safety culture, ensuring compliance with all OSHA and environmental regulations.</p></li><li><p>Ensure all parts meet stringent quality standards and tolerances required for heavy machinery applications.</p></li><li><p>Lead root-cause analysis (RCA) and corrective actions for any production deviations.</p></li></ul><h3>Required Qualifications & Skills</h3><ul><li><p>Education: Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or a related technical field.</p></li><li><p>Experience: 10+ years of experience in a machine shop environment, with at least 5 years in a senior management role.</p></li><li><p>Technical Expertise:</p><ul><li><p>Direct experience with Heavy Machinery components (e.g., engine blocks, large frames, gears).</p></li><li><p>Deep knowledge of HVM (Horizontal) and VMC (Vertical) machining centers.</p></li><li><p>Proficiency in CNC controls (Fanuc, Siemens, or Mazatrol) and CAD/CAM interfaces.</p></li></ul></li><li><p>Leadership: Proven ability to manage a diverse workforce of 50+ machinists, technicians, and supervisors.</p></li><li><p>Analytical Skills: Strong ability to interpret complex blueprints and technical specifications.</p></li></ul><h3>Preferred Attributes</h3><ul><li><p>Six Sigma Green or Black Belt certification.</p></li><li><p>Experience with ERP systems (SAP, Oracle, or Microsoft Dynamics).</p></li><li><p>Strong financial acumen for managing departmental budgets and CAPEX projects.</p></li></ul><h3>experience</h3>22