Main Tasks
General :
- Key user SAP PP module
- Coordination with other team members related to use of SAP transactions.
- Improve & maintain shop floor work culture, Discipline, 5'S, housekeeping.
- Ensure company policy & rules are followed by workmen.
ESH :
- Ensure safe working condition in entire shop by periodic check of safety controls & equipment's, use of PPEs by all employees. Create awareness among all employees towards safety culture. Carry out periodic HIRA for processes & define controls.
- Ensure the requirements of ISO 14001 & OHSAS 45001 system are followed & met during shift.
Planning & Execution :
- Execute daily, shift wise production plan for each machine as per demand planning.
- Release production order as per daily plan & do entry after production on daily basis in SAP.
- Coordinate between each production line & demand planning to fulfill the ontime delivery.
- Plan & secure availability of equipment's & manpower to achieve the targeted production, DPI.
- Line balancing & lean workflow thru' continual improvement in scheduling, sequencing of production plan.
- Monitoring of KPI, define & implement countermeasure for improvement.
- Meet the target of WIP at all stages & productivity as defined. Monitor OEE.
Problem Solving :
- Monitor & analyze the reason for rejection / wastage / rework & initiate corrective action for the same using A3 methodology/ Problem solving techniques.
- Process improvement using statistical techniques like SPC, MSA,VSM
Training & development of blue collar :
- Train, educate the workmen's & keep records when they deputed for new job or when any new person is deputed on job. Follow defined process of on job training. Periodic review of skill matrix. Identify development plan & execute.
- Work towards achievement in targeted manpower as sanctioned.
- Ensure in process inspection carried out by operators during work & records are maintained.
QMS requirement :
- Ensure requirements of QMS (IATF 16949, ISO 14001, ISO 45001) & any specific requirements of customer are followed & met in the process.
- Ensure work instruction, control plan & inspection standard are prominently displayed at workstation.
- Check & record whether workmen in his shift are following work instruction & control plan as per requirements. Applicable process check sheet & production records are maintained.
