Job Summary
We are seeking a highly experienced and results-oriented Assistant General Manager (AGM) of Production to join our aluminum manufacturing facility in Bhiwadi,Rajasthan. The ideal candidate will possess 18-25 years of extensive experience in the aluminum industry, with a strong focus on production management, process optimization, and team leadership. This role is critical for ensuring efficient, high-quality, and safe production operations, contributing significantly to the plant's overall performance and profitability.
Key Responsibilities
- Production Planning & Execution:
- Oversee the entire production process from raw material to finished goods, ensuring adherence to production schedules and targets.
- Develop, implement, and monitor daily, weekly, and monthly production plans to meet customer demand and optimize resource utilization.
- Coordinate with planning, supply chain, and sales teams to ensure smooth material flow and timely delivery of products.
- Operational Excellence & Efficiency:
- Identify opportunities for process improvement, cost reduction, and waste elimination within the production lines.
- Implement Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to enhance productivity and efficiency.
- Monitor key performance indicators (KPIs) such as OEE (Overall Equipment Effectiveness), production yield, and cycle times, and take corrective actions as needed.
- Optimize machine utilization, manpower deployment, and energy consumption.
- Quality Management:
- Ensure all manufactured aluminum products meet stringent quality standards and customer specifications.
- Implement and enforce robust quality control procedures throughout the production process.
- Collaborate with the Quality Assurance team to investigate and resolve quality deviations, implement corrective and preventive actions (CAPA).
- Safety & Compliance:
- Champion a strong safety culture within the production department, ensuring strict adherence to all EHS policies and regulations.
- Conduct regular safety audits, risk assessments, and promote safe working practices.
- Ensure compliance with all relevant industry standards and statutory requirements.
- Team Leadership & Development:
- Lead, mentor, and develop a large team of production managers, supervisors, and operators.
- Foster a positive, productive, and accountable work environment.
- Conduct performance evaluations, identify training needs, and support the professional growth of team members.
- Manage workforce scheduling, attendance, and disciplinary actions as per company policy.
- Maintenance & Asset Management:
- Collaborate with the Maintenance department to ensure the optimal functioning of machinery and equipment, minimizing downtime.
- Participate in planning for preventive maintenance and capital expenditure for new equipment or upgrades.
- Reporting & Communication:
- Prepare and present detailed production reports, performance analyses, and improvement proposals to the Plant Head and senior management.
- Maintain effective communication channels within the production team and with other departments.
Qualifications
- Education: Bachelor's degree in Mechanical Engineering, Production Engineering, Metallurgical Engineering, or a related technical field. A Master's degree or MBA is a plus.
- Experience: 18-25 years of progressive experience in production management within the aluminum manufacturing industry.
- Significant experience in managing large-scale production operations, preferably in aluminum extrusion, rolling, casting, or fabrication.
- Proven track record of driving operational improvements and achieving production targets.
- Industry Specifics: Deep understanding of aluminum manufacturing processes, machinery, and quality standards.
- Location: Must be willing to relocate to or currently reside in Bhiwadi
Required Skills
- Production Management: Excellent knowledge of production planning, scheduling, and control techniques.
- Operational Excellence: Strong command of Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement methodologies.
- Leadership: Proven ability to lead, motivate, and manage large teams effectively.
- Problem-Solving: Strong analytical, troubleshooting, and decision-making skills with a data-driven approach.
- Technical Acumen: Solid understanding of aluminum manufacturing processes, equipment, and materials.
- Quality Focus: Commitment to maintaining high-quality standards and implementing robust quality control systems.
- Safety Consciousness: Strong adherence to safety protocols and ability to foster a safe working environment.
- Communication: Excellent verbal and written communication skills, with the ability to interact effectively at all levels.
- Adaptability: Ability to work effectively in a fast-paced, dynamic manufacturing environment.