Title
Job description for AGM/Sr. Manager - Operations – Completions & Cementing
Department
Operations
Core Competencies
Personal attributes:
- Driven by a values proposition
- Self-learner and with a passion for improvement
- Strong desire to improve using Lean tools
- Servant leadership style
- An innovative thinker
- Results driven with a collaborative approach
- Decisive and quick to arrive at a decision
- Excellent communication skills, including highly proficient in both Hindi and English.
- Highly customer centric.
- Strong analytical skills,
- Good decision making
- Ability to manage many projects at once
Experience / Qualifications
- A high caliber engineering graduate with >15 years of prior experience in high precision components of oil and gas industry (completions, cementing side of business verticals).
- He / She should have a thorough understanding of complete development from machining till assembly of completion tools, liner hanger, packers etc.
Job Responsibilities
- Oil and Gas Sector knowledge
- Product knowledge (Completion, Liner Hanger, Packers etc) API 11D1, 11AX, 14L, 5CT, Q1…
- Knowledge of API
- Departments – PPC, Machine shop, Manufacturing Engg, Vendoring, Maintenance, Special process, Assembly & Testing, packing & dispatch.
- Machining and programming (guidance) knowledge
- Manufacturing / process engg knowledge – process drawing, modeling, process sheets and control sheets, tool inserts, tool holders, fixtures…
- Machine selection with right attachments knowledge
- Cycle time setting and productivity improvement knowledge
- PPC knowledge – Releasing routing card, job/work orders, follow up, traceability, machine planning, capacity planning…
- Lean techniques – SMED, 5S, Housekeeping, HSE, Gemba, Management by Walk, Elimination of waste…
- Quality comes from process – concept responsible
- Operator and below staff training
- Vendor managing
- ERP implementation in shop
- Maintenance responsible
- Special process responsible – plating, phosphating, coating, welding, HT..
- Assembly & Testing responsible
- Knowledge of industry 4.0 is desirable
- Digitalization of process and records
- New product development and establishing it in shop for smooth flow of process and quality from PPC to assembly & testing
- To work closely with Assembly, SCM and Quality Assurance for creating conducive atmosphere
- Poka Yoke techniques, optional
- Lean green belt, optional
Reports to
Plant Head
Most Important Quality
- Strong Manufacturing
- Planning
- CNC Tooling Knowledge
- Overall Quality Aspect Knowledge
Key Result Areas
- Plan Vs Actual
- OTD (On time delivery) to customers
- No Rejection
- First Time Right
- OEE >80%
- Compliance to system
- Compliance to safety
- Machine utilization
- No breakdown maintenance and on PM
- Machine planning
- Inhouse rejections
- WIP inventory levels
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